Kev caigrey hlau xuab zeb casting qhov chawyog ua los ntawm cam khwb cia grey hlau los ntawmxuab zeb casting txheej txheem. Peb cov xuab zeb casting Cheebtsam yog ua haujlwm rau ntau lub lag luam ntawm kev thov siab xws li roj & roj, tsheb ciav hlau thiab tsheb. Peb caw peb cov neeg siv khoom los koom nrog kev tsim thiab kev tsim cov cuab yeej thiab petterns thaum pib thawj zaug. Peb cov kws tshaj lij engineers nplua nuj tuaj yeem pab txhawb koj los ntawm thawj lub tswv yim rau serial ntau lawm nrog muaj cov kws paub txog kev tsim khoom tiag tiag thiab cov khoom siv tshuaj ntsuam xyuas nrog rau cov tshuaj muaj pes tsawg leeg thiab cov khoom siv tshuab. Peb pab neeg ua haujlwm engineering yuav hloov ib qho kev txhim kho mus rau ib qho kev tsim tawm thiab tsim khoom tsim tau zoo nyob rau hauv peb cov txheej txheem tag nrho cov saw hlau.
▶ Tsim thiab tsim cov xuab zeb Casting Toolings thiab cov qauv
Ntawm peb cov qauv thiab cov cuab yeej khw, peb cov kws tsim qauv thiab cov kws tshaj lij tuaj yeem siv 2D kos duab thiab 3D qauv rau kev tsim cov cuab yeej / qauv. Yog tias ua tau, txoj kev ua ib txwm ua los kuj suav nrog. Peb cov kws tshaj lij tuaj yeem pab txhawb koj hauv kev ua 3D qauv raws li koj lub tswv yim ntxhib lossis 2D kos duab, yog tias koj xav tau.
Thaum peb tsim cov cuab yeej / patters thiab cov txheej txheem ntau lawm ntawm covxuab zeb casting qhov chaw, peb ib txwm xav txog qhov tseem ceeb hauv qab no:
• Txo qhov hnyav kom txo koj cov nqi.
• Qhov tseeb qhov ntev kom txo lossis tsis xav tau kev siv tshuab.
• Yooj yim rau nruab nrog lwm yam khoom.
• Cov ntaub ntawv tsim nyog kom ua tau raws li cov kev xav tau ntawm cov khoom siv kho tshuab tab sis tswj tag nrho cov nqi.
• Ua tau zoo rau kev tsim khoom loj.
• Ib puag ncig-phooj ywg.
▶ Metallurgy, Chemical Composition thiab Mechanical Properties of the Material
Covcasting qhov chawntawm RMC yog nruab nrog lub chaw kuaj metallurgical ua tiav los txiav txim siab cov tshuaj lom neeg thiab cov yam ntxwv ntawm txhua qhov yaj thiab txheeb xyuas cov xwm txheej metallurgic ntawm cov hlau molten ua ntej nchuav. Microsections raug tshuaj xyuas nyob rau hauv lub microscope kom tau txais cov ntaub ntawv zaum kawg. Yog tias ua tau lossis xav tau, peb tuaj yeem muab 3.1 Daim Ntawv Pov Thawj rau txhua qhov khoom xa tuaj ntawm cov neeg siv khoom xav tau.
▶ Muaj peev xwm ntawm Sand Casting los ntawm tes:
• Max Loj: 1,500 mm × 1000 mm × 500 mm
• Qhov hnyav: 0.5 kg - 500 kg
• Ib xyoos twg muaj peev xwm: 5,000 tons - 6,000 tons
• Tolerances: Raws li kev thov lossis tus qauv (ISO8062-2013 lossis Suav Standard GB/T 6414-1999)
• Pwm Khoom: Ntsuab Sand Casting, Plhaub Pwm Sand Casting.
▶ Muaj peev xwm ntawm Sand Casting los ntawm Tsis Siv Neeg Moulding Machine:
• Max Loj: 1,000 mm × 800 mm × 500 mm
• Qhov hnyav: 0.5 kg - 500 kg
• Ib xyoos twg muaj peev xwm: 8,000 tons - 10,000 tons
• Tolerances: Raws li thov los yog raws li tus qauv (ISO8062-2013 los yog Suav Standard GB/T 6414-1999)
• Pwm Khoom: Ntsuab Sand Casting, Resin Coated Sand Plhaub Molding Casting.
▶ Raw Materials Available forXuab zeb Casting Foundryntawm RMC:
Cam khwb cia hlau yog cov hlau-carbon cam khwb cia hlau nrog lwm cov khoom uas yog tsim los ntawm remelting npua hlau, seem, thiab lwm yam ntxiv. Rau kev sib txawv ntawm cov hlau thiab cam khwb cia hlau, cam khwb cia hlau yog txhais raws li cam khwb cia hlau nrog cov ntsiab lus carbon (min 2.03%) uas ua kom cov solidification ntawm theem kawg nrog kev hloov pauv eutectic. Raws li kev txheeb xyuas tshuaj, cam khwb cia hlau tuaj yeem yog non-alloyed lossis alloyed. Qhov ntau ntawm cov hlau alloyed yog dav dua, thiab lawv muaj ntau dua ntawm cov khoom sib xws, xws li silicon thiab manganese, lossis tshwj xeeb ntxiv, xws li npib tsib xee, chromium, aluminium, molybdenum, tungsten, tooj liab, vana-dium, titanium, ntxiv rau. lwm tus. Feem ntau hais lus, cam khwb cia hlau tuaj yeem muab faib ua grey hlau, ducitle hlau (nodular hlau), dawb cam khwb cia hlau, compacted graphite hlau thiab malleable cam khwb cia hlau.
• Grey Hlau: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10-GG40.
• Cov Hlau Hlau lossis Nodular Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
• Hlau dawb, compacted graphite hlau thiab malleable hlau.
• Aluminium thiab lawv cov Alloys
• Brass, Liab Copper, Bronze los yog lwm yam tooj liab-raws li hlau
• Lwm cov ntaub ntawv raws li koj cov kev cai tshwj xeeb lossis raws li ASTM, SAE, AISI, ACI, DIN, EN, ISO, thiab GB qauv
▶ Cov txheej txheem tseem ceeb ntawm cov xuab zeb Casting
• Patterns & Tooling Design → Ua qauv → Moulding txheej txheem → Tshuaj lom neeg tsom xam → Melting & Pouring → Ntxuav, sib tsoo & txhaj tshuaj Blasting → Post processing los yog ntim rau cov khoom xa tuaj
▶ Xuab zeb Casting Inspection muaj peev xwm
• Spectrographic thiab phau ntawv txheeb xyuas kom muaj nuj nqis
• Metallographic tsom xam
• Brinell, Rockwell thiab Vickers hardness tshuaj xyuas
• Kev tshuaj xyuas cov cuab yeej cuab tam
• Kev ntsuas qhov kub thiab txias tsis zoo
• Kev tshuaj xyuas huv
• UT, MT thiab RT tshuaj xyuas
▶ Cov txheej txheem tom qab Casting
• Deburring & Ntxuav
• Txhaj Tshuaj Txhaum / Xuab zeb Peening
• Kev kho cua sov: Normalization, Quench, Tempering, Carburization, Nitriding
• Kev Kho Hniav: Passivation, Anodizing, Electroplating, Kub Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
•CNC Machining: Tig, Milling, Lathing, Drilling, Honing, Sib Tsoo.
